2-Flute Extended Length End Mill 3/8"
Product Overview
If you're in the market for a reliable, high-performance end mill, the Series 135 2-Flute Extended Length End Mills has you covered. These tools are designed for precise slotting and efficient plunging, making them a versatile pick for metal and woodworking pros alike.
Crafted with a 2-flute cut type, these end mills offer excellent chip clearance, which keeps your work smoother and reduces tool clogging. Whether you’re working on aluminum alloys or low to medium carbon steel, this tool stands up to the challenge with ease.
Made for durability and accuracy, the extended length design lets you reach deeper cuts without sacrificing control. Grab one and experience how it streamlines your milling work while maintaining top-notch quality.
Key Features
- 2-flute design optimized for plunging and slotting applications
- Extended length for deeper cuts without compromising precision
- Excellent chip clearance for cleaner cuts and less clogging
- Perfect for general milling in a wide range of materials including steels and aluminum alloys
- High feed rate capability allows faster machining
- Durable construction helps withstand heavy peripheral cuts
- Compatible with composites, plastics, and graphite for versatile use
- Head diameter of 3/8 inch for balanced control and strength
- Length of cut is 1-1/4 inches, supporting longer milling tasks
- Overall length (OAL) is a compact 3/8 x 3 inches for stability
Specifications
- Shape / Type: End Mill
- Cut Type: 2-Flute
- Head Diameter: 3/8 inch
- Length of Cut: 1-1/4 inch
- Overall Length (OAL): 3/8X3 inches
- Material Compatibility: Low to medium carbon steels, cast iron, stainless steels, composites, plastics, graphite, aluminum alloys, copper alloys, brass, bronze
- Brand / Manufacturer: Series 135
- Made In: USA
- SKU / Part Number: 135-26233-02
Trusted Performance You Can Rely On
When you invest in the Series 135 2-Flute Extended Length End Mills, you're getting more than just a cutting tool. You're purchasing a dependable partner that delivers consistent performance day after day, reducing the hassle of frequent tool swaps and unscheduled downtime. This translates to smoother production runs and less interruption, helping keep your projects on schedule and under budget.
Known for their precision and durability, these end mills come from a brand that understands the demands of professional machinists and fabricators across the nation. Their commitment to quality manufacturing in the USA means you benefit from stringent quality control and support. Over time, this means fewer replacements, less waste, and a better return on your investment, driving long-term operational efficiency.
Innovation That Helps Your Business Stay Ahead
Beyond just cutting metals, the design innovations in this tool help reduce energy consumption during machining by optimizing feed rates and chip evacuation. This means your machines don’t have to work as hard, potentially extending their lifespan and reducing wear on critical components. That’s a win for both your toolkit and your overall operating costs.
Plus, the versatility across different materials like aluminum alloys, plastics, and composites gives your shop the flexibility to take on a wider variety of jobs without needing multiple specialized tools. It's like having a multi-tool in a sea of single-purpose cutters – more efficiency and less tool clutter.
Case Study: Real Business, Real Results
Dallas, TX – Needed an upgrade for better slotting and chip clearance in aluminum parts production.
"Switching to the Series 135 2-Flute Extended Length End Mills boosted our milling speed and significantly reduced tool swaps. We saw smoother cuts and fewer jams, which saved us tons of time."
Lauren Mitchell – Production Manager
Increased throughput by 35% while maintaining tight tolerances.
How the 2-Flute Design Helps You Cut Cleaner and Faster
The 2-flute cut type on this end mill is like having a wider highway for chips to exit. Imagine trying to pour molasses through a narrow tube – it slows everything down and creates a mess. But with only two flutes, the path clears quickly, letting chips eject smoothly, which prevents clogging and overheating.
This means you can push the tool harder with higher feed rates without losing control or finish quality. It's especially handy when working with softer metals and plastics where you want to avoid melting or gumming up the cut.
Installation and Maintenance Guide
Setting It Up
- Ensure your collet or chuck matches the 3/8 inch shank securely
- Align the end mill properly to avoid runout and uneven cuts
- Start with a lower feed rate to gauge material response
- Use appropriate coolant or air blast to keep the tool cool
- Check for any damage before installation to prevent failure
Keeping It Going
- Clean flutes after each use to prevent chip buildup
- Inspect for wear and re-sharpen or replace when needed
- Store in protective cases to avoid nicking the edges
- Use proper speeds and feeds aligned to the material
- Lubricate the tool when applicable to extend life
Frequently Asked Questions
Q: What materials can I use this end mill on?
It’s great for low to medium carbon steels, cast iron, easy-to-machine stainless steels, composites, plastics, graphite, aluminum alloys, copper alloys, brass, and bronze.
Q: Is the extended length suitable for deep cuts?
Yes, the extended length helps reach deeper cuts while maintaining control and precision.
Q: What does the 2-flute design help with?
It improves chip clearance, allowing faster feed rates and smoother cutting action.
Q: Can I use this for slotting?
Absolutely. This end mill is specifically designed for slotting and plunging operations.
Q: What size is the head diameter?
The head diameter measures 3/8 inch.
Q: What is the overall length of the mill?
The total length is 3/8 x 3 inches.
Q: Will this work for milling plastics and composites?
Yes, it’s compatible and effective for plastics and composite materials.
Q: Are these end mills made in the USA?
Yes, this product is manufactured in the USA.
Q: What is the length of cut?
The cutting length is 1-1/4 inches, perfect for most milling tasks requiring extended reach.
Q: What industries commonly use this tool?
It’s widely used in metalworking, machining shops, woodworking, and manufacturing sectors requiring precision milling.
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Q: How do I know when it’s time to Replace or Resharpen the burr?
Replace or Resharpen it when you notice decreased cutting efficiency or visible wear on the cutting edges.
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Expert Guidance
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Ready for Order
Don’t let your next job slow down because of inferior tools. The Series 135 2-Flute Extended Length End Mill is ready to power through your toughest milling tasks. Click add to cart now and elevate your workshop’s performance today.
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