Series 135 2-Flute Extended Length End Mill 1/8" Dia
Product Overview
Meet the Series 135 2-Flute Extended Length End Mills, designed for the professionals who need precision and durability in one sharp package. If you're tackling everything from aluminum to cast iron, these end mills make your job smoother and faster.
Perfect for machinists and metalworkers who demand high performance, this tool features a 2-flute cut type that excels at plunging, slotting, and handling heavy peripheral cuts without bogging down. Plus, the extended length lets you reach those tough spots with confidence.
By combining a 1/8" head diameter, 3/4" length of cut, and an overall length of 2-1/4", this end mill offers excellent chip clearance and durability, making it an essential addition to your cutting tool collection. Ready to elevate your milling game? This is the one to grab.
Key Features
- Designed for plunging and slotting with high chip clearance
- 2-Flute cut type for smooth, efficient material removal
- Extended length for access to deep or hard-to-reach areas
- Durable construction suited for low to medium carbon steels and cast iron
- Ideal for machining stainless steels, composites, plastics, and aluminum alloys
- Head diameter of 1/8" for precise milling operations
- Length of cut measures 3/4" allowing optimal engagement with material
- Overall length of 2-1/4" balances reach and rigidity
- Effective for use with copper alloys, brass, and bronze
- Perfect choice for general milling in a wide variety of materials
Specifications
- Shape / Type: Series 135 2-Flute Extended Length End Mill
- Cut Type: 2-Flute
- Head Diameter: 1/8 inch
- Length of Cut: 3/4 inch
- Overall Length: 2-1/4 inches
- Material Compatibility: Low to medium carbon steels, cast iron, stainless steel, composites, plastics, graphite, aluminum, aluminum alloys, copper alloys, brass, bronze
- Brand / Manufacturer: Burrs4Less
- Made In: USA
- SKU / Part Number: 135-08161-02
Why Burrs4Less Series 135 End Mills Are a Smart Long-Term Investment
Choosing the Series 135 Extended Length End Mills means equipping your shop with tools that reduce downtime and cut maintenance costs. Their durability and precise manufacturing quality help maintain consistent performance job after job, minimizing tool changes and improving production efficiency. These end mills withstand the grind of daily use across a range of materials, so you can count on them to deliver clean, accurate cuts without frequent replacement.
Burrs4Less has a reputation for crafting cutting tools that combine innovative design with trusted reliability. Our Series 135 end mills showcase decades of experience and customer feedback in every flute. This legacy translates into end mills that not only perform well but are engineered with the machinist’s real-world challenges in mind—like heat management, chip evacuation, and wear resistance. Using these tools is an investment in smoother operations and ongoing quality, backed by a brand proudly made in the USA.
Case Study: Real Business, Real Results
Chicago, IL – Local machine shop needed reliable end mills to improve throughput on diverse materials.
"Switching to the Series 135 2-Flute Extended Length End Mills has transformed our workflow. The tools cut cleanly across multiple materials and hold up under tough conditions without dulling quickly."
Jason Martinez – Operations Manager
Increased machining speed by 30% and reduced tool replacement costs significantly.
How the 2-Flute Design Boosts Your Milling Efficiency
Two-flute end mills offer a clever balance: the fewer flutes create bigger spaces for chip removal, which means less chance of clogging when you're cutting faster or deeper. Imagine trying to scoop ice cream with a fork versus a spoon—the spoon’s open shape lets you move more ice cream with every scoop. That’s what two flutes do for your material chips, especially in softer metals and composites, helping keep your cut smooth and your tool sharper longer.
Installation and Maintenance Guide
Setting It Up
- Inspect the end mill and collet for cleanliness before insertion.
- Ensure the collet matches the 1/8" shank diameter for a snug fit.
- Tighten the collet evenly to prevent slippage during milling.
- Set your milling machine to proper speeds for the material you’re working with.
- Double-check the end mill is securely seated and aligned for precision.
Keeping It Going
- Clean the end mill after each use to remove built-up debris.
- Regularly inspect the cutting edges for dullness or damage.
- Use appropriate coolant or lubrication to extend tool life during milling.
- Store in a protective case to avoid accidental damage.
- Rotate your tools to distribute wear evenly when working with multiple mills.
Frequently Asked Questions
Q: What materials can these 2-flute end mills machine effectively?
The Series 135 end mills work great on low to medium carbon steels, cast iron, aluminum alloys, composites, plastics, and more.
Q: What makes the 2-flute design beneficial?
Two flutes provide better chip clearance which is ideal for higher feed rates and deeper cuts, especially in softer materials.
Q: Can this end mill be used for plunging?
Yes, the 2-flute design supports plunging and slotting effectively.
Q: What is the maximum cutting depth for this tool?
The length of cut is 3/4", allowing you to make moderately deep cuts efficiently.
Q: Is this end mill suitable for stainless steel?
It works well with easy-to-machine stainless steels but is best for low to medium hardness grades.
Q: What overall length does the tool have?
The tool measures 2-1/4 inches overall, giving a balance between reach and rigidity.
Q: What shank diameter does this end mill use?
The shank diameter is 1/8 inch, compatible with common collets of that size.
Q: Is coolant recommended during milling?
Yes, using coolant or lubricant helps to extend tool life and maintain cutting performance.
Q: Can it cut metals like brass and bronze?
Absolutely, it's suitable for copper alloys, brass, and bronze as well.
Q: Where is this product manufactured?
All Burrs4Less Series 135 end mills are proudly made in the USA.
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Q: How do I know when it’s time to Replace or Resharpen the burr?
Replace or Resharpen it when you notice decreased cutting efficiency or visible wear on the cutting edges.
Why Choose Burrs4less?
Discover top reasons to pick our carbide burrs for your projects. Factory-direct quality at wholesale prices.
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Premium Quality
Pro-grade tungsten carbide burrs for durable, precise work.
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Affordable Pricing
Wholesale rates from USA manufacturer, high performance.
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Fast & Free Shipping
24-hour shipping, free on $100+ orders.
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Expert Guidance
Team assists in picking ideal burr for materials.
Ready for Order
Don't wait to upgrade your milling capabilities with the Series 135 2-Flute Extended Length End Mills. Order now and experience the difference high-quality tooling makes in your projects.
Get your hands on reliable and durable end mills built for precision—stock up today and keep your shop cutting smoothly tomorrow!
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