SD-107 Aluminum Cut Burr SD-107 3/4 Inch Ball Shape

Special Price $39.91 Regular Price $95.27
  • Buy 5 for $36.90 each and save 8%
  • Sku : 116-50164
  • Cut Type : Cut Type Aluma Cut Non Ferous
  • Head Diam 3/4 Length of Cut 3/4 Shank Diameter 1/4X2

    Also available in Extended Shank 1/4" x 6" 

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Product Overview

If you're working with aluminum or other soft metals, the SD-107 Aluminum Cut Burr is designed to be your new best friend. This ball-shaped carbide burr is part of our D Series, optimized for precision and speed when shaping non-ferrous materials.

Whether you’re a metalworking pro or a woodworking enthusiast, this tool is tailored for anyone who needs rapid stock removal without the hassle of chip clogging. Its unique aluminum cut technology ensures smooth operation and longer tool life.

With its 3/4 inch head diameter and a 1/4 inch shank, this burr fits comfortably into most rotary tools and die grinders, delivering consistent, clean cuts. Ready to upgrade your toolkit? The SD-107 won’t let you down.

Key Features

  • Ball shape for versatile contouring and rounding edges
  • Aluminum cut designed specifically for non-ferrous metals and soft materials
  • Rapid stock removal helps save you time on every project
  • Reduced chip loading minimizes downtime and keeps the burr sharper longer
  • 3/4 inch head diameter for effective surface contact
  • 1/4 inch shank diameter compatible with most rotary tools
  • Overall length of 2 inches for comfortable handling and better control
  • Durable carbide material ensures long-lasting performance
  • Available in an extended 6-inch length variant for deep or hard-to-reach spots

Specifications

  • Shape / Type: Ball Shape
  • Cut Type: Aluminum Cut Non-Ferrous
  • Head Diameter: 3/4 inch
  • Shank Diameter: 1/4 inch
  • Overall Length: 2 inches
  • Material Compatibility: Non-Ferrous metals, aluminum, and non-metallic materials
  • Brand / Manufacturer: Burrs4Less
  • Made In: USA
  • SKU / Part Number: 116-50164

Delivering Long-Term Value with Burrs4Less

Investing in the SD-107 Aluminum Cut Burr isn't just about immediate project success—it’s about reducing your long-term costs. Faster stock removal and less chip buildup mean fewer interruptions and longer tool life, minimizing the need for frequent replacements. This translates into smoother workflows and reduced downtime, keeping your shop humming without unnecessary maintenance hassles.

Trusted by professionals across the country, Burrs4Less has built a reputation for delivering tools with quality and reliability in mind. Our burrs are manufactured under strict quality controls right here in the USA, ensuring you get consistent performance every time. Plus, the company’s focus on innovation means you’re always getting a tool that uses the latest in cutting design to maximize efficiency and durability.

Case Study: Real Business, Real Results

Charlotte, NC – Precision Metals Inc. upgraded to the SD-107 to improve their aluminum fabrication process.

"Switching to the SD-107 really enhanced our workflow. The burr cuts cleanly without gumming up, saving us loads of time and reducing tool replacements."

Angela Ramirez – Shop Manager

Increased productivity by 35% while reducing downtime for tool changes

Why Aluminum Cut Is Perfect for Soft Metals

Aluminum cut burrs like the SD-107 are specially designed to handle soft, non-ferrous materials without getting clogged up. Imagine trying to shave with a dull razor—it drags and leaves a mess. This burr, however, features a cutting pattern that efficiently removes stock while kicking chips out of the way, keeping the surface smooth and the tool running cool. This is a huge win because less chip loading means less frequent stops to clean and better overall control, especially when working with metals like aluminum that tend to gum up standard burrs.

Installation and Maintenance Guide

Setting It Up

  • Ensure your rotary tool or die grinder is powered off before installation.
  • Insert the 1/4 inch shank firmly into the collet or chuck.
  • Tighten securely to prevent wobbling during use.
  • Check tool alignment for smooth rotation.
  • Wear safety glasses and gloves before starting your work.

Keeping It Going

  • Regularly inspect the burr for signs of wear or damage.
  • Clean chips off the burr using a wire brush after each job.
  • Avoid overheating by keeping your tool speed in the recommended range.
  • Store in a dry place to prevent rust on shank or tool holder.
  • Replace the burr once cutting becomes inefficient or rough.

Buying Guide: Choosing the Right Aluminum Cut Burr

  • Not sure if the ball shape fits your project? Consider whether your work requires contouring or spot shaping; ball shapes are versatile for curves.
  • Unsure about shank size? Match the shank diameter to your rotary tool's collet for a secure fit.
  • Confused about cut type? For aluminum and softer metals, aluminum cut patterns provide cleaner cuts and less clogging.
  • Wondering about durability? Carbide carbide burrs resist heat and wear better than steel, ensuring longer life.
  • Length question? Regular length is handy for general use; extended length burrs are useful for hard-to-reach spots.
  • Concerned about compatibility? Check material compatibility to avoid tool damage and poor results.

Frequently Asked Questions

  • Q: What materials can I use the SD-107 burr on?

    The SD-107 is designed for non-ferrous metals like aluminum and other softer, non-metallic materials.

  • Q: What size shank does this burr have?

    It features a 1/4 inch diameter shank compatible with most rotary tools and die grinders.

  • Q: What does aluminum cut mean?

    It's a specific cutting pattern engineered to remove soft metal chips quickly without clogging the tool.

  • Q: Can I use this burr on steel or ferrous metals?

    The SD-107 is optimized for non-ferrous materials; harder metals might wear the tool down faster.

  • Q: What is the head diameter size?

    The ball-shaped cutting head has a 3/4 inch diameter for effective surface contact.

  • Q: How long is the overall burr?

    The standard length is 2 inches, with an available extended 6-inch option for deeper access.

  • Q: Is this burr compatible with my Dremel-style rotary tool?

    Yes, as long as your rotary tool accepts a 1/4 inch shank.

  • Q: How do I prevent chip clogging while using this burr?

    Using the aluminum cut burr design already minimizes clogging, but running at proper speeds and cleaning regularly helps too.

  • Q: How do I know when it’s time to Replace or Resharpen the burr?

    Replace or Resharpen it when you notice decreased cutting efficiency or visible wear on the cutting edges.

Why Choose Burrs4less?

Discover top reasons to pick our carbide burrs for your projects. Factory-direct quality at wholesale prices.

  • Premium Quality

    Pro-grade tungsten carbide burrs for durable, precise work.

  • Affordable Pricing

    Wholesale rates from USA manufacturer, high performance.

  • Fast & Free Shipping

    24-hour shipping, free on $100+ orders.

  • Expert Guidance

    Team assists in picking ideal burr for materials.

What Customers Are Saying

  • The SD-107 makes aluminum work much quicker and cleaner. Definitely a staple in my workshop now.

    Jake T. | Fabricator

  • Great tool for smooth finishing on soft metals. Exactly what I was looking for!

    Linda M. | Metal Artist

  • Lasts longer than other burrs I’ve tried, and cuts clean every time.

    Eric S. | Machinist

  • Good for the price, though I wish it came with different head size options included.

    Dana R. | Hobbyist

  • Easy to control and doesn’t clog up like others. A really useful tool in my shop.

    Chris L. | Electrician

Ready for Order

Don’t let tough aluminum projects slow you down. The SD-107 Aluminum Cut Burr is ready to take your cutting and shaping to the next level. Order yours today and experience the smooth, chip-free cutting that professionals swear by.

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